Thread: Project Sulaco
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Old Aug 12, 2011, 12:01 PM   #3
tobyak
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Here is a few more shots of some elements that are driving the design

Sulaco inner airlock[/B]


Exterior airolock of the Nostromo

Why have a note on the OUTSIDE of the airlock warning against explosive bolts... if you are outside to be reading that then the bolts are the least of your worries

I am hoping to incorporate some of these details in to the finished design, perhaps not to clean and clinical as in the Sulaco's inner airlock but cretainly with the same sturdy build


Awaiting supplies for casting and some materials so on with the bezel....

First things first, test fitting

However soon a problem arises, IE the flanges on the surrounds are not symetrical, a minor disaster but not the end of the world. i have a cunning plan.....

First up, covering up that nasty gap between the 2 intakes with a fresh sheet of plasticard, set i place with 2 part epoxy


Then i needed to begin forming it to the original lines of the intakes, without some better tools then i have its time to make use of the sturdy kraft knife and some precision files, making lots and lots of incise cuts to edge my war closer to the main form, the feathering this creates also makees the final cut off much easier



3 Hours later



Next up, giving it that deep set duct that i so wanted to look lik an air con or ventilation unit

For this I had to use several strips and glue then end to end to get the length strip i needed, left to dry for 48hours, a huge amount of time to dry poly ut as the glued join measured 20mm X 0.5mm it needed to be solid




Once the epoxy on the reverse has set i can go ahead and poly the join between the edge of the duct and the top sheet, i have allowed some extra material to remove later, I am sure all of us would rather need to remove more rather then find we had not removed enough



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