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tobyak · Aug 20, 2011, 12:01 PM

Its door fabrication time, that means HERE COMES THE DREMEL yay!!!!

First up, lets get this side taken apart

Tabs off, lets pop the window out

I will be using 1.5inch cutting discs from MNPCtech

Measuring up the new window bezel and making sure my cut lines are marked well inside the cut.... CUTTING YAY

Deburring

Well that took ages lol, but the results are exactly what i need

Next up, filling the acrylic for the window and starting the cut for the top mounting panel

Unfortunately i couldnt get any shots of cutting the acrylic out as the dust was getting in my camera, co lets ump to filing and sanding the cut edge

I will be using a rough sanding pad for this as i have a lot of material to remove

Whoops

Ahh there fixed, ther was never a huge chunk taken out of the edge... was there *swings hypnotists watch*

In the next post... i start work on the top panel

Aug 20, 2011, 12:01 PM	#8
tobyak Join Date: Aug 2011 Posts: 25 (0.04/day) Thanks: 5 Thanked 17 Times in 14 Posts	Its door fabrication time, that means HERE COMES THE DREMEL yay!!!! First up, lets get this side taken apart Tabs off, lets pop the window out I will be using 1.5inch cutting discs from MNPCtech Measuring up the new window bezel and making sure my cut lines are marked well inside the cut.... CUTTING YAY Deburring Well that took ages lol, but the results are exactly what i need Next up, filling the acrylic for the window and starting the cut for the top mounting panel Unfortunately i couldnt get any shots of cutting the acrylic out as the dust was getting in my camera, co lets ump to filing and sanding the cut edge I will be using a rough sanding pad for this as i have a lot of material to remove Whoops Ahh there fixed, ther was never a huge chunk taken out of the edge... was there swings hypnotists watch In the next post... i start work on the top panel