Thread: Project Sulaco
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Old Oct 8, 2011, 12:18 PM   #13
tobyak
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Finaly got time for an update, here goes....

Time I started work modifying the NZXT Sentry LXE to modify it for the front of my case top


Cutting is going to take a while, love or hate NZXT most will say there products are sturdy and the LXE is no different, the front bezel is 5mm anodized brushed alu


let the cutting begin, for this i will be using the trusty Dremel with MNPCtech.com reinforced cutting discs but even with good discs this will take a while... i will spare you a million shots of cutting


2 hours.... YES 2 HOURS later......


ok now I have got the bottom off time to make it fit the shape of the case top...... time for this to go on a diet





ok now its the correct size



On to the next problem, this is black anodized and brushed so i have 2 problems... i need bare metal..... AND the brushing is in the wrong orientation

SANDING TIME


Flat sanding using 400grit wet and dry paper, very similar principal to lapping a CPU, but with the larger surface area this will take longer

After 30mins


After an hour


After 3 hours and 30 seconds under a mouse sander to rough the surface


Next up... rebrushing to match the direction of the metal i am using on the case, 800grit wet and dry until silky in apperance (you must sand only in one direction or your just sanding not brushing) after a uniform finish is attained its on to 180gritsand paper untill you end p with...



There fixed.... coming up in next post New supply drop
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