Good Method for Cutting out a Window. - Page 2

alphadog0309 · Feb 24, 2009, 11:25 PM

CyberDruid...

would you say that this method would work with a dremel routing attachment???? i have one of tho but no routing table.................

spearman914 · Feb 24, 2009, 11:27 PM

Woah!!! Now that's called NEATNESS!!!!1

CyberDruid · Feb 25, 2009, 01:27 AM

Routing Aluminum of any thickness with a Dremel is problematic..they are not built for that kind of resistance and it could destroy the tool.

Yep it makes a neat and tidy opening that you can easily reproduce or use to make trim rings.

alphadog0309 · Feb 25, 2009, 01:37 AM

haha to imagine i was thinking of doing this on a steel side panel

....... !!!!!

well ill have to find somebody to route this for me then thanks

CyberDruid · Feb 25, 2009, 04:41 AM

Don't route steel you will be picking carbide out of your teeth.

Must use a jigsaw, shears, or cut off wheel for steel or have it cut with a waterjet.

MohawkAngel · Feb 25, 2009, 06:35 AM

I would suggest to drill a hole and put some TNT. Ok it will blow a round hole but round windows exist too :P

CyberDruid · Feb 25, 2009, 01:16 PM

You need to do it like this then: http://www.youtube.com/watch?v=Yjbz6XXxKTs

Keny_Robert_Keen · Aug 22, 2009, 10:01 PM

Excelent tutorials! Hopefully I will be able to build a bigger CNC router soon and do some artwork on cases, engraving and even custom waterblocks. Made a couple on my latest GPUs but the finish is awful!

Sean8 · Aug 23, 2009, 02:18 AM

what type of rubber trim do you use for the rough edges?

CyberDruid · Aug 23, 2009, 02:48 AM

Rough Edges?

Well if you do have rough edges you can use some C channel. I used to sell it by the foot but I no longer retail stuff I don't make myself.

You can probably find it at MNPCtech.com still..not sure. I buy mine in 50 foot lengths from a supplier when I do get it.

Sylvie808 · Sep 3, 2009, 08:05 AM

Quote:

Originally Posted by intel igent

another beautifull post CyberDruid!

many thnx for the tip's and pick's bro!

What are you doing here?

simulation
credit demande pret personnel en ligne taux rachat
on peut effectuer trs rapidement une simulation
et une demande de prt personnel en ligne
simulation credit
demande pret personnel en ligne taux rachat

1933 Poker · Nov 4, 2009, 07:37 AM

OK Here's my "Cut Out".

As you can see there were stencills for this case "mod"

Ahem, I might still finish it

Yes I know

Funky Spunky

Nice and Yellow

First image stencilled, not bad

It's starting to look pretty good.

It's actually quite lovely

Another pic cause it's so nice!

Instead of finishing it tho I decided to rip a BIG hole in it and paint it silver instead, Ah lovely!

Another view

Nice!

Click Link:
http://img132.imageshack.us/i/imgp1216.jpg/

Side On!

Now She breathes better
http://img35.imageshack.us/img35/236/imgp1220.jpg

neoreif · Dec 5, 2009, 05:43 AM

Gosh! Wish I was as skilled as our main man CD here! Kudos to you for the nice tutorial! Might try it someday!

CyberDruid · Dec 5, 2009, 10:47 AM

Thanks guys.

CyberDruid · Sep 29, 2010, 09:45 PM

Here's a little update showing how to take this approach one step further to make a nice little trim ring for your routed opening. The great thing about a router template is the way it eliminates all guesswork about fitting or reproducing a certain shape. Once you have put the time into the template you can make as many holes or parts as you need.

In this series of pics I am modding the side panel a of a Silverstone Sugo for a client. I'm enlarging the opening and making a two part bezel or trim ring of aluminum and UV reactive acrylic. The Aluminum Bezel fits over the Acrylic Bezel so only the edge shows and glows and functions to hold down a piece of powdercoated hex mesh over the opening.

Starting off by taking a piece of 3/4" Melamine and lining up the side panel where I can mark the cutout. The Melamine will be my router template for the side panel, aluminum and acrylic bezel pieces.

Once I have the side panel where I want it I mark the inside of the window as well as the outside of the panel to facilitate alignment later.

The new opening is just taller and uses the existing sides of the opening. But it needs to be perfectly symmetrical and fall exactly on the panel.

Using a trisquare I find where the tablesaw blade will cut when jacked all the way up. This is prep for a drop cut to start the template.

Tablesaw drop cuts completed I can now finish it with the jump up and down saw.

Rough cut completed and now it's time to block sand it true.

Perpendicular and straight and flat. Ready to use as a router template.

Realigning the sidepanel to mark the waste material I will cut out with the Fein Multimaster.

Waste material remived. I only want to route 1/8" of waste from the panel for safety and for the best results.

Stuck to the template with DS tape.

Routed.

Pattern for routing the outside of the trim ring or bezel that secures the mesh over the opening.

Bezel blank routed and removed from template and now I am removing the waste material from the center using a step bit in my cordless drill and the Fein Multimaster.

Bezel fixed to the template ready to route.

Completed bezel. Ready for powdercoat just about.

Matches opening in side panel exactly.

Cut a piece of powdercoated mesh.

Just about a finished product.

Only piece left to make is the UV Reactive Blue acrylic bezel that fits under the aluminum bezel. I'd like to figure out how to hide the screws under that aluminum bezel...I think that would look really trick. The edge will flouresce naturally and any UV light source will make it really glow.

MKmods · Sep 29, 2010, 09:49 PM

as usual nicely done

copenhagen69 · Sep 29, 2010, 09:50 PM

what kind of router and bit did you use to cut those holes?

CyberDruid · Sep 29, 2010, 09:51 PM

I should be visible in the pics. Carbide Edged Two Flute Flush Trimming Bit. Thanks guys.

I've got a mass of vids uploading but my internet connection is dead slow and it will be quite a while.

If you are interested in more tips and tricks about this process check out my YouTube channel: http://www.youtube.com/user/CyberDru...d?feature=mhum

CyberDruid · Oct 1, 2010, 09:30 PM

Here are the vids of the process

http://www.youtube.com/watch?v=VFKdB2ke6i4
http://www.youtube.com/watch?v=XYIkRz07SJc
http://www.youtube.com/watch?v=LlScBMamcCo
http://www.youtube.com/watch?v=nEXqtuKOJiQ
http://www.youtube.com/watch?v=khcPJETGMXQ
http://www.youtube.com/watch?v=YstTPTMrmEI
http://www.youtube.com/watch?v=CrOJBtW4Mwc
http://www.youtube.com/watch?v=rlwSx95oqqc
http://www.youtube.com/watch?v=5kke0b0OZ_s

CyberDruid · Oct 1, 2010, 10:18 PM

Vid of the final result of the window/bezel operation

http://www.youtube.com/watch?v=v_Cj1lydZjA

Nitro-Max · Jan 5, 2011, 11:45 PM

Remember guys the most important tool to have when doing jobs like this, Is a big mug of coffee!

Nitro-Max · Jan 5, 2011, 11:50 PM

Great work CyberDruid and i love your workshop!

CyberDruid · Jan 6, 2011, 12:41 AM

Quote:

Originally Posted by Nitro-Max

Remember guys the most important tool to have when doing jobs like this, Is a big mug of coffee!

And big fat seegar

Quote:

Originally Posted by Nitro-Max

Great work CyberDruid and i love your workshop!

Me too now that the damned Stink Bugs are out of it.

I am getting ready to do some more PC modding shortly...Armorsuit in black and white.

user21 · Jun 13, 2011, 02:40 PM

This is pretty neat, keep going man keep it up and keep sharing

Feb 24, 2009, 11:27 PM	#27
spearman914 Join Date: Apr 2008 Location: Brooklyn, New York 11223 Posts: 3,000 (1.59/day) Thanks: 339 Thanked 510 Times in 482 Posts System Specs	Woah!!! Now that's called NEATNESS!!!!1 __________________ .................................................. .. “Originally Posted by mlee49 So pain level on a 1 to 10 scale, 10 being having a wart removed on your butthole with pliers.”

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Feb 24, 2009, 11:25 PM	#26
alphadog0309 Join Date: Jan 2009 Posts: 6 (0.00/day) Thanks: 3 Thanked 0 Times in 0 Posts	CyberDruid... would you say that this method would work with a dremel routing attachment???? i have one of tho but no routing table.................

Feb 25, 2009, 01:27 AM	#28
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Routing Aluminum of any thickness with a Dremel is problematic..they are not built for that kind of resistance and it could destroy the tool. Yep it makes a neat and tidy opening that you can easily reproduce or use to make trim rings.

Feb 25, 2009, 01:37 AM	#29
alphadog0309 Join Date: Jan 2009 Posts: 6 (0.00/day) Thanks: 3 Thanked 0 Times in 0 Posts	haha to imagine i was thinking of doing this on a steel side panel ....... !!!!! well ill have to find somebody to route this for me then thanks

Feb 25, 2009, 04:41 AM	#30
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Don't route steel you will be picking carbide out of your teeth. Must use a jigsaw, shears, or cut off wheel for steel or have it cut with a waterjet.

Feb 25, 2009, 06:35 AM	#31
MohawkAngel Banned Join Date: Jan 2009 Posts: 1,814 (1.13/day) Thanks: 87 Thanked 128 Times in 116 Posts System Specs	I would suggest to drill a hole and put some TNT. Ok it will blow a round hole but round windows exist too :P

Feb 25, 2009, 01:16 PM	#32
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	You need to do it like this then: http://www.youtube.com/watch?v=Yjbz6XXxKTs

Aug 22, 2009, 10:01 PM	#33
Keny_Robert_Keen Join Date: Aug 2008 Location: Nicosia, Cyprus Posts: 1 (0.00/day) Thanks: 0 Thanked 0 Times in 0 Posts System Specs	Excelent tutorials! Hopefully I will be able to build a bigger CNC router soon and do some artwork on cases, engraving and even custom waterblocks. Made a couple on my latest GPUs but the finish is awful!

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Aug 23, 2009, 02:18 AM	#34
Sean8 Join Date: Mar 2009 Posts: 270 (0.17/day) Thanks: 2 Thanked 12 Times in 12 Posts System Specs	what type of rubber trim do you use for the rough edges?

Aug 23, 2009, 02:48 AM	#35
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Rough Edges? Well if you do have rough edges you can use some C channel. I used to sell it by the foot but I no longer retail stuff I don't make myself. You can probably find it at MNPCtech.com still..not sure. I buy mine in 50 foot lengths from a supplier when I do get it. __________________ returning to hibernation

Nov 4, 2009, 07:37 AM	#37
1933 Poker Banned Join Date: Oct 2009 Location: Australasia Posts: 89 (0.07/day) Thanks: 41 Thanked 8 Times in 8 Posts System Specs	OK Here's my "Cut Out". As you can see there were stencills for this case "mod" Ahem, I might still finish it Yes I know Funky Spunky Nice and Yellow First image stencilled, not bad It's starting to look pretty good. It's actually quite lovely Another pic cause it's so nice! Instead of finishing it tho I decided to rip a BIG hole in it and paint it silver instead, Ah lovely! Another view Nice! Click Link: http://img132.imageshack.us/i/imgp1216.jpg/ Side On! Now She breathes better http://img35.imageshack.us/img35/236/imgp1220.jpg

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Dec 5, 2009, 05:43 AM	#38
neoreif Join Date: Dec 2009 Location: Las Islas Filipinas Posts: 297 (0.23/day) Thanks: 389 Thanked 192 Times in 114 Posts System Specs	Gosh! Wish I was as skilled as our main man CD here! Kudos to you for the nice tutorial! Might try it someday!

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Dec 5, 2009, 10:47 AM	#39
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Thanks guys. __________________ returning to hibernation

Sep 29, 2010, 09:45 PM	#40
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Here's a little update showing how to take this approach one step further to make a nice little trim ring for your routed opening. The great thing about a router template is the way it eliminates all guesswork about fitting or reproducing a certain shape. Once you have put the time into the template you can make as many holes or parts as you need. In this series of pics I am modding the side panel a of a Silverstone Sugo for a client. I'm enlarging the opening and making a two part bezel or trim ring of aluminum and UV reactive acrylic. The Aluminum Bezel fits over the Acrylic Bezel so only the edge shows and glows and functions to hold down a piece of powdercoated hex mesh over the opening. Starting off by taking a piece of 3/4" Melamine and lining up the side panel where I can mark the cutout. The Melamine will be my router template for the side panel, aluminum and acrylic bezel pieces. Once I have the side panel where I want it I mark the inside of the window as well as the outside of the panel to facilitate alignment later. The new opening is just taller and uses the existing sides of the opening. But it needs to be perfectly symmetrical and fall exactly on the panel. Using a trisquare I find where the tablesaw blade will cut when jacked all the way up. This is prep for a drop cut to start the template. Tablesaw drop cuts completed I can now finish it with the jump up and down saw. Rough cut completed and now it's time to block sand it true. Perpendicular and straight and flat. Ready to use as a router template. Realigning the sidepanel to mark the waste material I will cut out with the Fein Multimaster. Waste material remived. I only want to route 1/8" of waste from the panel for safety and for the best results. Stuck to the template with DS tape. Routed. Pattern for routing the outside of the trim ring or bezel that secures the mesh over the opening. Bezel blank routed and removed from template and now I am removing the waste material from the center using a step bit in my cordless drill and the Fein Multimaster. Bezel fixed to the template ready to route. Completed bezel. Ready for powdercoat just about. Matches opening in side panel exactly. Cut a piece of powdercoated mesh. Just about a finished product. Only piece left to make is the UV Reactive Blue acrylic bezel that fits under the aluminum bezel. I'd like to figure out how to hide the screws under that aluminum bezel...I think that would look really trick. The edge will flouresce naturally and any UV light source will make it really glow. __________________ returning to hibernation

Sep 29, 2010, 09:49 PM	#41
MKmods Case Mod Guru Join Date: Feb 2008 Location: Nevada Posts: 4,711 (2.43/day) Thanks: 2,879 Thanked 1,766 Times in 1,364 Posts System Specs	as usual nicely done __________________ Buy tin snips FIRST!

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Sep 29, 2010, 09:50 PM	#42
copenhagen69 Join Date: Jan 2010 Location: USA Posts: 3,457 (2.79/day) Thanks: 1,529 Thanked 1,212 Times in 1,158 Posts System Specs	what kind of router and bit did you use to cut those holes? __________________ \|\| Heatware \|\| Build: A Wooden Beast \|\| Build: The Wooden Beast's Desk \|\| Case Mod: Tribal Strikes Again \|\| \|\| Intel I7 920 @ 4.3 // ASUS Rampage III Extreme// ASUS 580 // 3x2GB Mushkin// CM Silent Pro 1200 // Water Cooled \|\| \|\| My Ever Changing For Sale Thread

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Sep 29, 2010, 09:51 PM	#43
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	I should be visible in the pics. Carbide Edged Two Flute Flush Trimming Bit. Thanks guys. I've got a mass of vids uploading but my internet connection is dead slow and it will be quite a while. If you are interested in more tips and tricks about this process check out my YouTube channel: http://www.youtube.com/user/CyberDru...d?feature=mhum __________________ returning to hibernation

Oct 1, 2010, 09:30 PM	#44
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Here are the vids of the process http://www.youtube.com/watch?v=VFKdB2ke6i4 http://www.youtube.com/watch?v=XYIkRz07SJc http://www.youtube.com/watch?v=LlScBMamcCo http://www.youtube.com/watch?v=nEXqtuKOJiQ http://www.youtube.com/watch?v=khcPJETGMXQ http://www.youtube.com/watch?v=YstTPTMrmEI http://www.youtube.com/watch?v=CrOJBtW4Mwc http://www.youtube.com/watch?v=rlwSx95oqqc http://www.youtube.com/watch?v=5kke0b0OZ_s __________________ returning to hibernation

Oct 1, 2010, 10:18 PM	#45
CyberDruid Join Date: Sep 2007 Location: On top of a mountain Posts: 1,947 (0.93/day) Thanks: 818 Thanked 1,120 Times in 659 Posts System Specs	Vid of the final result of the window/bezel operation http://www.youtube.com/watch?v=v_Cj1lydZjA __________________ returning to hibernation

Jan 5, 2011, 11:45 PM	#46
Nitro-Max Join Date: Sep 2006 Location: Great Yarmouth, United Kingdom.{East Anglian Coast} Posts: 1,722 (0.70/day) Thanks: 340 Thanked 249 Times in 222 Posts System Specs	Remember guys the most important tool to have when doing jobs like this, Is a big mug of coffee! __________________ MY RIG http://www.techpowerup.com/gallery/1346.html Heatware http://www.heatware.com/eval.php?id=66464 I hate people that take drugs... Customs Officers for example!!

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Jan 5, 2011, 11:50 PM	#47
Nitro-Max Join Date: Sep 2006 Location: Great Yarmouth, United Kingdom.{East Anglian Coast} Posts: 1,722 (0.70/day) Thanks: 340 Thanked 249 Times in 222 Posts System Specs	Great work CyberDruid and i love your workshop! __________________ MY RIG http://www.techpowerup.com/gallery/1346.html Heatware http://www.heatware.com/eval.php?id=66464 I hate people that take drugs... Customs Officers for example!!

Jun 13, 2011, 02:40 PM	#49
user21 Join Date: Jun 2011 Location: Peshawar Posts: 281 (0.38/day) Thanks: 2 Thanked 20 Times in 18 Posts	This is pretty neat, keep going man keep it up and keep sharing

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