Hardware Labs Black Ice 480GTX Radiator Full Review
Welcome to my pressure drop testing of the HWlabs Black Ice GTX 480.
That's right it's a 480 (4each X 120mm fans), and this is the only
radiator on the market to hold not three but four full 120mm fans. I
would like to give special thanks to Jeremy from Danger Den
for sending me this radiator sample for testing.
These 480GTX radiators have been very popular amongst the
extreme forum members and it was nice to get my hands on two of these beauties to step up another notch in my own system.
With this review I will initially focus on pressure drop
testing as well as thermal performance. First
off, let's take a look at the size comparison of the 480GTX next to the
PA 120.3. They are both extremely thick radiators, and the 480GTX
is simply one more fan long. I'm a strong believer in
recommending as much radiator as you can possibly fit. When it
comes to water cooling, the biggest advantage comes with the ability to
dissipate heat over a much larger surface area than you can with
conventional tower air cooler, so you might as well go BIG and the 480GTX
does just that!...It's HUGE!!
The radiator is a very thick and dense finned designed for medium to
high speed fans. Here are some characteristics I noted:
- Dual Row Tubes, Dual pass flow
- Top Chamber splits flow to front and rear of radiator instead of the typical side to side configuration.
- Brass 19.0 x 1.2mm Ultra Thin Tubes for Increase Heat Transfer
- Copper Non-Louvered Fins arranged with a splitter fin (two rows between tubes)
- Brass Water Chambers
- G1/4" Threads
- 517mm x 133mm x 54mm
(L x W x H)
- I measure approximately 20 folds per inch, see fin detail photos below.
- Electrostatic polyurethane painting finish for uniform coating with high
temperature curing for increased finish durability.
The radiator is massive in size and exceptionally well built. The
paint finish and attention to detail on the surfacing and fin
construction is the best I have seen in radiators. There are
several unique characteristics of the HWlabs radiators that differs
Ultra Thin 19.0mm x 1.2mm Tubes
HWlabs incorporates a much thinner tube that is intended to improve
heat transfer and improve air flow through the radiator. The idea
being with a very thin and flat tube, that you have less hot water
passing by and not making contact with the tubing to transfer heat.
In addition the thinner tubing will improve velocities similar to
the effect of a nozzle in a CPU block. Increased velocities
because of this tighter passage results in improved turbulence which
further improves heat transfer. Unfortunately just like nozzles
in a water block, there is a tradeoff in restriction to obtain these
thinner tube thermal efficiency advantages.
Front to Rear Two Pass Flow
Most radiators develop the 2 pass flow orientation by either separated
top chambers or a dividing plate in the top chamber, then water flows
down one side, passes across in the bottom chamber and back up the
other side of the radiator. HWlabs has incorporated a front to
rear 2 pass design as shown below to develop a hot and cold side of
the radiator. This does however require a more complex barb tube
to transfer fluids from the back of the top chamber to the barb
Compact Core High Density Fin Structure
HWlabs also has a higher density fin structure optimized for medium to
high speed fans (although you'll see "Slow Speed" fans do well also).
It has a couple of unique features. Fist the "Folds Per
Inch" is on the order of 20 folds as opposed to the 11 of the PA120.3
and Fesser fin densities. Also it has a compact core in which is
uses another layer of copper sheet between the folds to allow double
rows of fin folds in between each set of tubes. In addition the
GTX fins themselves are not louvered, instead it is relying on the
density of the structure for turbulence and heat transfer (Less dust
getting trapped in louvers). All of this is purposely part of the
design to maximize the total surface area and the contact area between
the tubes and fin structure. This added heat transfer area means
it should be able to exchange more heat with less air. Below is a
fin comparison of pictures at the same scale for the 480GTX, PA120.3,
and a prototype of the new Feser X-Changer.
Hydraulics and Pressure Drop Testing
most scientific way to determine a blocks hydraulic resistance is to test
pressure drop. Pressure drop is a measurement of pressure loss across a radiator
that varies with flow rate. This is basically a measurement of energy loss, and
directly influences how much flow rate you will have.
Digital Manometer 477 Mark V - Accuracy .5% of Full Scale. Range 0-20.00 PSI range, Resolution .01 PSI
Instruments 7520 Series 0-5GPM, 250mm scale - Accuracy 2% of Full Scale.
Range 0-5GPM, Resolution .1 GPM (can be interpolated to .02GPM)
- Water Source - Household water pressure - 50PSI at >5GPM - Because flow
rate readings are instantaneous, household tap water and water pressure are a
good and powerful source for pressure drop testing.
It was in interesting test, and
one that I completed three times just to make sure over two radiators
and different directions. Comparing to other radiators it would
fit into the "High Restriction" category, but in comparison to your
average CPU block, I wouldn't consider this a huge issue. At 2
gallons per minute it compares reasonably similar to a D-Tek Fuzion
with washer and no nozzle which isn't considered a highly restrictive
CPU block setup. I would just recommend using a stronger pump
like the Laing DDC or D5 pumps and ensure you maintain at least 1 GPM.
The "interesting" part about it besides being more restrictive is
how linear the results are, most pressure drop curves have a much more
pronounced "curve" to it. My theory is the flat and thin tubes
inside the radiator are expanding a very small amount as pressure
which lowers the restriction. More pressure, more tube expansion,
less restriction creating a relatively flat curve. So as expected
it's a bit on the restrictive side, now we just need to see if this
tradeoff was worth it for better thermal efficiency.
Thermal Testing Specifications
my thermal testing of this radiator, but first I would like to give special
thanks to Linus from NCIX.com for providing me with two sets of fans for
testing. They provided me with both the Yate Loon D12SL12 slow speed 47cfm 120x25mm fans, as well as
this Scythe Ultra Kaze DFS123812-3000 high speed 136cfm 120x38mm
fans. Both fans present great value and a strong variety of cfm coverage for
Most of the radiator thermal reviews I have seen have been your typical
one radiator against another with one heat load from a computer and one
set of fans. While the heat load isn't a bad thing, they don't
typically measure the actual heat load, so the actual value of the test
result can not be used to apply to other systems. In addition the
fin density of the radiator plays a huge role in how the radiator
performs with different fans, it's very possible as I'll show below to
have one radiator outperform another with one set of fans, and have
that ranking reversed with a different set of fans.
I'm taking the "Scientific" approach to testing the radiator, and doing
so by using and measuring an external heat source and apply two heat
loads across 5 different fan scenarios. Using the two heat loads
allows me to check my work, average out error, use higher heat loads
than needed for measure larger differences, and finally allows me to
use more accurate thermal sensors than those available in a processor.
end I am then able to calculate a linear which produces a c/w
ratio for each fan type. This is a very handy ratio for
stands for degrees Celcius above ambient per watt of heat).
Having the c/w ratio allows you to estimate the water
temperature for any heat
load....ahhh we have science and a TOOL!. Furthermore, because
I'm testing over a large range of fan scenarios, I can then plot the
fan RPM relative to the c/w values generated. While RPM from two
fan types is not a direct performance relation(Pressure is equally as
important), it suprisingly still creates a decent power trendline
curve. Regardless, the real advantage to
do this RPM vs C/W chart is gaining perspective on how the radiator's
performance changes over the use of different fan types. In
general you will see as radiators are more dense and thicker, they will
have a larger varience in performanc from the lower speed/pressure fan
types to higher speed fan types.
In addition to the "Scientific" approach, I'm also going a bit extreme
on the sensors I'm deploying to measure all of this. Because this
c/w ratio is a measurement of "Air" into the radiator, you have to
seriously consider how much variability there is in air temperatures
throughout a room and even across the radiator. Air is actually
considered an insulator, so if you don't measure air at several
locations and average them, the amount of error is higher than you
expect. Some of the measurements may only be a few degrees at
lower heat loads, so is almost a must to measure with higher accuracy
thermometers, use several to measure several point, and log
temperatures over a long period of time. With that, I've decided
employ at least two digital sensors per 120mm section of radiator with
.2C mean error, and of course logging temperatures over at least
30minutes after an appropriate 30minute warm up period. All of
this helps make up for the fact that I do not have an environmental
chamber with controlled and consistent air temperatures.
With all of this, I'm able to get a pretty good and accurate
understanding of how you can estimate performance depending on the fan
used and generate some decent information. Below are some more
details and links of the radiator testing equipment used:
- Thermal Temperature and Fan RPM Monitoring - CrystalFontz CFA-633 32 Channels of temperature, 4 channels of
fan RPM, Logging Capability in CSV format exportable to excel, .5C absolute
accuracy. Used to log 14 individual temperature sensors and one fan RPM sensor
to log results at 1 second intervals. Here is a small data example of what just one run looks like which is
logged in the below chart, thankfully the CrystalFontz does most of the work for
- Thermal Sensors - Dallas DS18B20 Digital one-wire sensors. .5C absolute
accuracy overall with a .2C mean error between 20-30C.
- Test Bench Sensors Deployed -
- 8 each air inlet sensors, two for each 120mm fan section
- 4 each air outlet sensors, 1 for each 120mm fan section
- 1 water inlet sensor
- 1 water outlet sensor
- Custom Test Bench - Custom built
120mm x 4 radiator test bench with permanently mounted sensors to improve
consistency and minimize setup time.
- Flow rate - King Instruments
7520 Series 0-5GPM, 250mm scale - Accuracy 2% of Full Scale. Flow rate is
controlled via 3/4" brass gate valve to precisely 1.5GPM. Flow rate effects are
generally minimal in radiators so I have selected 1.5GPM as a good average flow
- Water - I used regular filtered tap water for testing purposes.
- Warm-up - Each fan configuration is allowed to reach temperature for 30
minutes prior to recording and logging of temperatures.
- Logging of Temperatures - Each temperature sensor and fan rpm channel is
logged for 30 minutes to both average out any temperature fluctuations and also
to ensure the system has stabilized and heat loads/fan RPMs remained
constant during the testing period. If temperatures did not fluctuate or an
error occurred, the test was thrown out. Over a 30 minute period data for all
14 temperature sensors and fan header are recorded every second producing a data
matrix of 1,800 entries over each channel.
- Air Inlet Temperature Data - Each test averages the 8 inlet channels (6 in
the case of a triple radiator), and then average over the testing period of
1,800 results. So Air In can be the average of up to 8 x 1800 = 14,400 data
- Water Outlet Temperature Data - Water outlet data is also captured by the
same Dallas sensor with an average of 1,800 data points collected.
Typical Test Logging for Each Fan Scenario and
- Fan RPM - Also recorded and monitored with the Crystalfontz. Fan RPM is
carefully adjusted using a Sunbean fan speed controller to be the following:
- 12V Full Speed - Each fan is first adjusted to 12.00V +- .05V for the full
speed test runs
- RPM - Subsequent fan scenarios are voltage adjusted to match RPMs as
specified with 10RPM.
So there you have it, my attempt at making my testing as accurate as I
can without the luxury of an environmental chamber to maintain constant
So, after 10 individual 30minute warm ups and 30minutes sessions of
logging temperatures across those sensors, I've been able to extract
and plot the following results for each set of fans and heat load.
As expected the large size has this radiator producing leading results
particularly in the slow, medium, high, and ultra high fan scenarios.
You can use the above graph to estimate your water temperature. To estimate a heat load you can use the following tools:
About heat load - Remember tha heat load is the actual heat going into
the water and it's not equal to power consumption. There is a
portion of the power consumption that will get lost into the air
through the motherboard, cards, etc and it's also going to depend on
what you consider load. Also for GPU only block, you wont be
dumping all that memory heat into your water, so you'll have again a
fair amount lower heat entering the coolant than those that use full
coverage GPU blocks. With that I would warn you that most of
these PSU calculators probably are giving you a fair amount higher heat
load than you really have. How much error do the PSU calculators
have? Good question, but I wouldn't be suprised if they are
20-30% higher than actual. I may run some experiments on some of
the hardware I have on hand, but it's unlikely we'll ever have a good
means to estimate heat load accurately. That's ok though, you can
use the power consumption numbers to design from and use it as a
Now you can take your heat load in watts and follow it up vertically to
the fan scenario. When you cross that line, turn left and follow
it horizontally until it impacts the vertical axis on the left.
This temperature delta will be your number that you need.
To estimate your water temperature simply add this number to the
So what does this mean? You are cooling with the water that
leaves your radiator and enters your CPU block. So any
improvement in this number will directly translate into an improvement
in your CPU temperature. For example if your water temperature
delta is 10C and your loaded core temperature was 50C. If you
improved your water delta by 5C either by adding another radiator or
increase your fan performance, your new core temperature will be 45C
assuming your ambient temperature remained the same.
I would recommend if starting out that you shoot for a 5C delta for
extreme performance, even
though it's common practice for radiator manufacturers to list 10C
delta curves...I believe 5C is a better target for extreme performance.
A few years ago a 10C delta was still a very good gain over air
cooling, now I think it's better to shoot for 5C to really make the
most out of water cooling's advantage. After all, the real
benefit is having the ability to dissipate heat from an unconfined
space. Air coolers will always be limited to the space around and
above the CPU socket. The size of the radiator or series of
radiators is only limited by the user's personal preference...go big if
you want big performance and include several radiators in the same
loop, nothing wrong with more heat dissipation especially if you have a
heat load that needs it. My suggestion is to target a 5C delta
for extreme performance or a 10C delta for average performance.
Water Temperature Estimator File
If you want an actual water temperature but the charts above hurt your
eyes, I've plugged the generated c/w
values into this small and quick excel file you can download for
educational purposes only. You enter your ambient temperature and
estimated heat load, and it will output an estimated water temperature.
Excel 97 or newer needed to use.
How does it compare to the PA120.3
Some people might say it's not fair comparing a triple radiator to a
quad radiator, and that's fine and has some merit. If you can
only fit a triple radiator then that's what you have. However you
might also have a set amount of $$ budgeted for either one and just
want to know which one will net better temperatures. Bottom line, I
only have these two tested at this point so it's all I have to compare
with. Unfortunately the PA series ends at the 120.3 size, so I
think it's ok as long as you understand the triple vs quad size
First there are the hydraulic restriction considerations I've noted
above. The HWlabs 480GTX does happen to be quite a bit more
restrictive than a PA120.3. It's not so much that the 480GTX is
extremely restrictive compared to water blocks, it's not, it's about
medium in restriction. However the PA120.3 is extremely LOW in
restriction and has very minimal impact on flow rates even with multiple radiators connected in series. Overall however
with a strong pump such as the D5 or DDC series, you'll likely have
well over 1GPM in most situations and the resulting difference in flow
rates will likely have very little impact on block performances.
I would simply recommend checking your flow rate to ensure you
have 1GPM or better with the flow rate estimator.
Now for fan comparison... Using the linear trend-lines I
created in the above testing, I've been able to extract a linear c/w
value for each fan scenario. What I found particularly useful in
comparing fan performance is plotting the RPM of the fans relative to
the c/w values generated. Even though we have two different fans
used in the testing, it still provide a good general c/w vs fan
performance look at how they compare. Most folks have a good idea
of the fan RPM so I thought it was a good way to look at it.
At 1120RPM (Between the Ultra Low and Low Speed) both radiators perform
roughly the same. Above that the 480GTX dissipates more heat,
below that the PA120.3 dissipates more heat.
Obviously the 480GTX has a size advantage here(4 fans vs 3 fans), and
it is producing better
thermal results for most of the fan scenarios. The PA120. 3 does
however flex it's muscles in the ultra slow speed category where it
actually outperforms the bigger quad even with one fan less. With
that said, it's still
far from saying the 480GTX is only good with high speed noisy fans.
Yate Loon rates it's D12SL12 as a "slow speed" as designated by
the "SL". This slow speed fan runs at 1350 RPM +- 10%.
If you compare the two radiators and select one lower fan
selection for the 480, you can almost get an equal performance.
For example the 480GTX running slow speed yate loons at 1350RPM
can dissipate about as much as the PA120.3 with medium speed fans.
While you do have one more fan making more noise, that's a
notable benefit especially if you compare 3000RPM compared to 2000 RPM
Ultra Kazes. The 480GTX is obviously optimized with it's higher
fin density to make the most out of stronger fans, however the larger
size (quad vs. triple) allows it to continue it's lead clear down to
the 1120 RPM mark where they are equal.
The last point I wanted to make with this is a normal review could have
only tested one fan type. Had they tested at 1000RPM only, they
would have said the PA is better and could have misled you into
thinking that's consistent with all fans or for everything but high
speed fans. This is where the "Scientific" method helps sort out
the trend and give you the full picture. We really have two
winners here, each in their own respective areas. More so I hope
I can provide you with something you can use to design your system and
help you see the substantial influence fan selection has.
Obviously this again compares a quad sized rad to a triple which
many feel is not right, but I think that depends on your space
circumstances. If you can fit a quad sized radiator and have
enough budget to afford either of the above two radiators, I belive the
comparison is very useful and presents the bottom line well. If
however you have only enough space for a triple sized radiator, you
can't expect the same performance as the top of the line 480GTX.
It should be approximately 25% lower although testing would be
needed to really sort out that difference.
More importantly, I can't stress enough how important fan selection
plays a role here. For the 480GTX you get nearly 5X the
performance using the high speed Ultra Kaze 38mm fans at 3000RPM than
you do with the yate loons at 1000RPM. Fan selection is EXTREMELY
INFLUENTIAL on performance.
How does it compare to the PA120.3 with some estimated heat loads
Ok, so c/w ratios are fine, but what does that mean in terms of degrees
difference you might ask. To estimate that, I've selected several
random heat load scenarios that might paint that picture a little
better. Here they are:
CPU only loops - If you want
extreme water-cooling performance you'll see that both radiators can do
so admirably, and the amount of heat generated by a single cpu is small
enough to afford you very very small deltas even with slow speed fans
you can get down below a 3C delta. More importantly you can see
in a CPU only loop, the degrees gained by going to much higher speed
fans is much smaller. I would question the value of using the
very aggressive and loud 3000RPM Skythe Ultra Kazes over silent 1350RPM
yate loons on a dual core processor for only a 1.4C gain...etc.
Either way you can see the difference between the two radiators
is very small when you are looking at small heat loads, they would both
do extreme performance under 4C with just 1000 RPM Ultra Low Speed fans.
CPU and GPU loops - This is where fan selection becomes more critical
and also where the larger size of the 480GTX really starts to show it's
strength. In a quad core and SLI setup, I would probably
recommend the 480GTX with a 2000RPM 38mm fan similar to the Ultra
Kazes, that would afford you about a 6 degree delta which is very good.
That's simply too much heat to use a slow speed fan on either
Ok enough with that, what I wanted to really point out is not so much
the differences between the PA120.3 and 480GTX, but that heat load and
fan selection again are very very important. With really small
heatloads like a CPU only type of setup, you're really not going to see
much of any difference between the rads or between the fans selected.
This is where "Silence is bliss" you can have extreme performance
water temperatures without extreme noise levels, for those that want
both...you need ALOT of radiator and either one will do just fine with
slow speed fans even on a really hot quad core keeping water in the 5C
extreme performance mark or close to it. Second I wanted to show
how fan selection becomes extremely important as the heat loads rise.
Even though the PA120.3 is optimized for ultra slow speed fans,
putting a 570watt heat load on it with only 1000RPM fans isn't going to
perform acceptably well, you will need to consider stringing several
PA120.3's together with that amount of heat, OR use stronger fans...the
option is yours.
If you are trying to understand how the 360GTX compares to the PA120.3,
please don't use the above comparison as a reference. You will
still see each radiator more optimized each area, but the crossover
point will be different and obviously higher with the smaller radiator
So the amount of heat and the fans used are BOTH critical to your
decision around the radiator component. Small heat loads are
easy, high heat loads need strong fans or multiple radiators. I
would suggest for extreme performances that you shoot for a 5C delta,
the lower the better.
If you're in the market for the best single radiator, chances are
looking into the >$100 market. Currently I can compare prices
at Danger Den as they carry both the PA120.3 and the 480GTX and both
are currently nearly the same price. This is why I don't feel too bad
about comparing the triple PA to the quad GTX, they are very close in
price (Don't forget to factor in your fans though).
Prices as of 4-6-2008 (subject to change)
- Danger Den HW Labs 480 GTX Link - $136.95
- Danger Den HW Labs 360 GTX Link -$112.95
- Danger Den Thermochill PA 120.3 Link - $134.99
- KING OF HEAT DISSIPATION!, capable of dissipating over 800
watts with 3000RPM fans at a high performance 5C water/air delta, that
is some heat!!
- The most thermally efficient single radiator tested to date on Slow, Medium, High, & Ultra High speed fans.
- High Quality Paint gloss finish
- Quality construction - Extremely high attention to detail and the highest quality present in finishing.
- Standard G1/4 threading - I would recommend Danger Den's FatBoy Barbs (My favorites and used for all testing)
- Non-Louvered fin design will not trap dust internally as much
- Low cost compared to the competition
- Size may be challenging to fit internally on many cases without significant effort. (Time to break out the dremel!)
- Thickness, double radiator thickness may also cause installation difficulties.
- High hydraulic restriction (pressure drop) reduces system flow rate slightly. (Check to ensure 1GPM is maintained)
- High fin density may require more dust cleaning maintenance (although fins are not louvered, so better internally)
- Not the most thermally efficient single radiator for Ultra Low Speed fans less than 1120RPM
This is an amazing radiator, the beauty of the construction and massive
size is really breathtaking when you first open the box. While it
is a bit more restrictive hydraulically, I think most people will still
maintain well over 1GPM considering it's similar in restriction to an
average CPU block. The thermal performance is amazing, it moves
dissipates heat like no other radiator tested to date, and even though
it's really prime with higher speed/pressure fans it still does
extremely well down to slow speed fans as well with it's large 120mm X
4 SIZE. The 480GTX is an
amazing and massive radiator!!
Where to buy
Danger Den's HWLabs 480GTX link