Corsair AX860i 860 W Review 13

Corsair AX860i 860 W Review

Efficiency & Temperatures »

Test Setup

All measurements were performed using two Chroma 6314A mainframes equipped with the following electronic loads: six 63123A [350 W each], one 63102A [100 W x2], and one 63101A [200 W]. The aforementioned equipment is able to deliver 2500 W of load, and all loads are controlled by a custom-made software. We also used a Picoscope 3424 oscilloscope, a Picotech TC-08 thermocouple data logger, a Fluke 175 multimeter, and a Yokogawa WT210 power meter. We also included a wooden box, which, along with some heating elements, was used as a hot box. Finally, we had at our disposal four more oscilloscopes (Rigol 1052E and VS5042, Stingray DS1M12, a second Picoscope 3424), and a CEM DT-8852 sound level meter. In this article, you will find more details about our equipment and the review methodology we follow. Finally, we conduct all of our tests at 40 - 45°C ambient in order to simulate with higher accuracy the environment seen inside a typical system, with 40 - 45°C being derived from a standard ambient assumption of 23°C and 17 - 22°C being added for the typical temperature rise within a system.

Primary Rails Voltage Regulation

The following charts show the voltage values of the main rails, recorded over a range from 60W to the maximum specified load, and the deviation (in percent) for the same load range.







5VSB Regulation

The following chart shows how the 5VSB rail deals with the load we throw at it.


Hold-up Time

The hold-up time is a very important characteristic of a PSU and represents the amount of time, usually measured in milliseconds, that a PSU can maintain output regulations as defined by the ATX spec without input power. In other words, it is the amount of time that the system can continue to run without shutting down or rebooting during a power interruption. The ATX spec sets the minimum hold-up time to 16 ms at maximum continuous output load. In the following screenshot, the blue line is the mains signal and the yellow line is the "Power Good" signal. The latter is de-asserted to a low state when any of the +12V, 5V, or 3.3V output voltages fall below the undervoltage threshold, or after the mains power has been removed for a sufficiently long time to guarantee that the PSU cannot operate anymore.



This unit easily surpassed the ATX hold-up time threshold by taking the lead from its sibling with a 0.2 ms difference.

Inrush Current

Inrush current or switch-on surge refers to the maximum, instantaneous input-current drawn by an electrical device as it is turned on. Because of the charging current of the APFC capacitor(s), PSUs produce large inrush-current right as they are turned on. Large inrush current can cause the tripping of circuit breakers and fuses and may also damage switches or relays; as a result, the lower the inrush current of a PSU right as it is turned on, the better.



The higher capacity APFC cap is, compared to the AX760i, responsible for the larger inrush current that the AX860i registered.

Voltage Regulation and Efficiency Measurements

The first set of tests revealed the stability of the voltage rails and the efficiency of the AX860i. The applied load was equal to (approximately) 20%, 40%, 50%, 60%, 80%, 100% and 110% of the maximum load that the PSU can handle. In addition, we conducted two more tests. In the first test, we stressed the two minor rails (5V and 3.3V) with a high load while the load at +12V was only 2 A, and in the second test, we dialed the maximum load that the +12V rail could handle while the load on the minor rails was minimal.

Voltage Regulation & Efficiency Testing Data
Corsair AX860i
Test12 V5 V3.3 V5VSBPower
(DC/AC)
EfficiencyFan SpeedTemp
(In/Out)
PF/AC
Volts
20% Load12.486A1.982A1.984A0.995A171.73W
(168W)
91.24%
(89.4%)
0 RPM 54.16°C
(55.5°C)
0.981
12.025V5.046V3.321V5.021V188.22W
(188W)
43.41°C230.0V
40% Load25.325A3.969A3.981A1.196A343.66W
(350W)
93.29%
(94.6%)
428 RPM 43.65°C
(46.3°C)
0.995
12.024V5.033V3.313V5.007V368.39W
(370W)
50.20°C230.0V
50% Load31.615A4.961A4.987A1.596A429.55W
(446W)
93.56%
(97%)
592 RPM 44.08°C
(45.3°C)
0.997
12.022V5.038V3.308V5.003V459.12W
(460W)
51.39°C229.9V
60% Load37.919A5.957A5.971A2.003A515.50W
(516W)
93.45%
(93.5%)
724 RPM 45.07°C
(46.3°C)
0.998
12.019V5.031V3.315V4.988V551.62W
(552W)
52.75°C229.9V
80% Load50.689A7.957A7.991A2.410A687.37W
(690W)
92.81%
(93.2%)
1560 RPM 45.54°C
(47.3°C)
0.999
12.015V5.022V3.303V4.972V740.65W
(740W)
53.57°C229.9V
100% Load64.046A8.990A8.987A3.034A859.25W
(868W)
91.93%
(92.9W)
1872 RPM 46.11°C
(46.3°C)
0.999
12.016V5.004V3.305V4.940V934.65W
(934W)
54.51°C229.7V
110% Load71.201A8.992A8.985A3.035A945.23W
(966W)
91.35%
(93.4%)
2036 RPM 46.34°
(46.5°C)C
0.999
12.016V5.003V3.305V4.940V1034.75W
(1034W)
55.19°C229.7V
Crossload 11.965A15.005A15.005A0.501A151.38W
(154W)
86.48%
(87.5%)
700 RPM 44.07°C
(46.3°C)
0.978
12.024V5.026V3.320V5.039V175.05W
(176W)
51.47°C230.2V
Crossload 271.603A1.001A1.003A1.001A873.87W
(884W)
92.35%
(93.2%)
1656 RPM 44.49°C
(43.8°C)
0.999
12.018V5.019V3.308V4.998V946.30W
(948W)
52.33°C229.7V

As you can see, the PSU easily managed to handle 110% of its maximum rated capacity load with an ambient that exceeded 46°C, and the best part is that it did so with an excellent voltage-regulation on all rails and with very high efficiency. It is very impressive to see a PSU manage such low deviations on all rails under these severe conditions while registering a sky-high efficiency that reaches 93.5% at typical load. The digital control is, apparently, to be praised for such a performance, and Corsair did the right thing by investing in this technology, although it raises the price tag by a lot.

Regarding the fan speed, the PSU operated in fanless mode at 20% load and only from 40% load and onward did the fan engage with, at first, slow speeds. Its speed increased dramatically with 80% load and more; reaching 2000 RPM with 110% load. The fan is noisy at high RPM, but it will put out very little noise – noise that will most likely be covered up by other component in the chassis - at normal ambient closer to the PSU's real-life loads.

As for the readings of the Corsair Link software: the power measurements are close to the real ones and the differences are, especially with 60% and more load, amazingly small. Provided efficiency readings are also close to the ones that we measured with our equipment. Finally, the voltage readings remained unchanged during all tests, something that is normal given voltage drops on all rails were minimal.

Several screenshots of the Corsair Link software, which we took during our test sessions, follow. The order of the screenshots is the same as the order of the tests shown in the table above (20% load test to Cross-load 2).

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