Thanks, I am evaluating which route to take; buy a pre-built aquarium chiller, or build one using an air conditioner compressor and plate heat exchanger.
I am not wanting sub-zero temperatures, just to maintain 20°-30° below ambient.
I'm not sure how heavy duty aquarium chillers are, a common route is to just use an air conditioner... they're usually pretty cheap (I picked one up at wally-world for like $54).
Building an apparatus to dip the cold end of the A/C while still pushing the heat outside is a painful task sometimes, but will probably give you some extremely nice temperatures.
Taking the thermostat off, gives some really fun frost on it
Just make sure you have a drill, dremel, some wood, and a suitable container for a resevoir, and a way to seal it all off.
After building the resevoir, you probably want to let it run for a bit, come up with how you're going to handle the thermostat (dipping it in might work...), but you will probably still need to insulate the tubing, because lower than ambient temperatures will still probably condense water/ice on it.
Just get creative!
Xtremesystems.org forums might be a slightly better resource for technical questions regarding putting a condenser submerged in a resevoir, and proper coolant mixtures to prevent a frozen loop!
My question is how to size the chiller; basically how to determine the heat load that will be dumped into the water loop, so I am able to correctly size the chiller in BTUs.
If you want just below ambient temperatures, it's not really worth the hassle TBH. Use a Peltier.
Using a "Chiller" you dont really need to calculate the load, as long as you're chilling the water... controlling how much/how fast the resevoir of coolant is chilled would simply be determined via thermostat... Most people would probably just disable it, because people generally want it as cool as possible.
And since you should be insulating it anyways, why not go "REALLY COLD"?
For the technical "Heat load", you could use the TDP of the specific devices you are cooling from tech docs- Most CPU's "Stock" will give you about 75-110w of heat. If you're cooling the NB, and GPU, that will change things.
Overclocked, different voltages and different CPU's will behave differently, and there isn't really a good way to give thermal output numbers (Trial/error perhaps?).. It's also not consistent. My a64 3700+ is a Toledo, but 90% of all other 3700+'s are San Diego CPU's. Mine runs exceptionally cool, because it has 2 CPU's on the package.
Also, load will effect output- Idle a CPU being clocked down is like 10w of power, even less of heat. Under full load it can sky rocket, and most computers aren't under 100% load 24/7/365.