
TSMC Accelerates US "Fab 21" Expansion Following Early Setbacks
TSMC is reconfiguring its US strategy after a challenging start at its Fab 21 facility near Phoenix, Arizona. The company's initial module took nearly five years to move from groundbreaking to production—far longer than the typical two-year process observed in Taiwan. Early setbacks, including labor issues, rising costs, and cultural differences, slowed progress, but these hurdles have provided valuable lessons. With a clearer understanding of the local construction environment, TSMC plans to speed up future projects. Company executives have identified reliable local contractors and addressed many bottlenecks that once hindered progress. As a result, the Taiwanese maker is gearing up to accelerate construction timelines for its upcoming modules. Notably, TSMC intends to start building its third fab—Fab 21 module 3—this year, aiming for a pace similar to that in Taiwan.
In the current phase, TSMC is finalizing equipment installations for Fab 21 module 1 while laying the groundwork for module 2. The plan is to begin trial production of advanced 3 nm-class chips at module 2 in 2026, with high-volume manufacturing expected to kick off by 2028. The accelerated schedule for module 3 is seen as a pathway to faster production of next-generation chips, including those using the N2-series and A16 process technologies. However, rapid construction is not without risks. A critical concern remains the timely procurement of essential fab tools. Leading suppliers such as ASML and Applied Materials face significant backlogs and capacity constraints, which may delay the delivery of necessary equipment. As TSMC vows to build its US capacity more swiftly, the entire supply chain is watching closely to see if these supply chain challenges can be resolved, ensuring that the company meets its ambitious production timelines while expanding its foothold in the American market.
In the current phase, TSMC is finalizing equipment installations for Fab 21 module 1 while laying the groundwork for module 2. The plan is to begin trial production of advanced 3 nm-class chips at module 2 in 2026, with high-volume manufacturing expected to kick off by 2028. The accelerated schedule for module 3 is seen as a pathway to faster production of next-generation chips, including those using the N2-series and A16 process technologies. However, rapid construction is not without risks. A critical concern remains the timely procurement of essential fab tools. Leading suppliers such as ASML and Applied Materials face significant backlogs and capacity constraints, which may delay the delivery of necessary equipment. As TSMC vows to build its US capacity more swiftly, the entire supply chain is watching closely to see if these supply chain challenges can be resolved, ensuring that the company meets its ambitious production timelines while expanding its foothold in the American market.