Aerocool Project 7 PSU 650 W Review 9

Aerocool Project 7 PSU 650 W Review

Efficiency, Temperatures & Noise »

Test Setup



All measurements were performed using two Chroma 6314A mainframes equipped with the following electronic loads: six 63123A [350 W each], one 63102A [100 W x2], and one 63101A [200 W]. The aforementioned equipment is able to deliver 2500 W of load, and all loads are controlled by a custom-made software. The AC source is a Chroma 6530, and it is capable of delivering up to 3 kW of power. We also used a Keysight DSOX3024A oscilloscope, a Rigol DS2072A oscilloscope kindly sponsored by Batronix, a Picoscope 3424 oscilloscope, a Picoscope 4444 differential oscilloscope, a Picotech TC-08 thermocouple data logger, two Fluke multimeters (models 289 and 175), a Keithley 2015 THD 6.5 digit bench DMM, and a lab-grade N4L PPA1530 3-phase power analyzer along with a Yokogawa WT210 power meter. We also included a wooden box, which, along with some heating elements, was used as a hot box. We even had at our disposal three more oscilloscopes (Rigol VS5042, Stingray DS1M12, and a second Picoscope 3424), and a Class 1 Bruel & Kjaer 2250-L G4 Sound Analyzer, equipped with a Type 4955a microphone that features a 6.5-110 dBA-weighted dynamic range on papers (it can actually go as low as 5 dB[A]). You will find more details about our equipment and the review methodology we follow in this article. We also conduct all of our tests at 40-45 °C ambient to simulate the environment seen inside a typical system more accurately, with 40-45 °C being derived from a standard ambient assumption of 23 °C and 17-22 °C being added for the typical temperature rise within a system.

To control the Chroma 6530 source, we use a GPIB-USB controller, which avoids its very picky Serial port. This controller was kindly provided by Prologix.



To protect our very expensive Chroma AC source, we use an FSP Champ online UPS with a capacity of 3000VA/2700W.

FSP Champ UPS kindly provided by:

Primary Rails Load Regulation

The following charts show the voltage values of the main rails, recorded over a range from 60 W to the maximum specified load, and the deviation (in percent) for the same load range.







5VSB Regulation

The following chart shows how the 5VSB rail deals with the load we throw at it.


Hold-up Time

Hold-up time is a very important PSU characteristic and represents the amount of time, usually measured in milliseconds, a PSU can maintain output regulations as defined by the ATX specification without input power. In other words, it is the amount of time the system can continue to run without shutting down or rebooting during a power interruption. The ATX specification sets the minimum hold-up time to 17 ms with the maximum continuous output load.

According to the ATX specification, the PWR_OK is a "power good" signal. This signal should be asserted as high, at 5V, by the power supply to indicate that the +12V, 5V, and 3.3V outputs are within the regulation thresholds and that sufficient mains energy is stored by the APFC converter to guarantee the continuous power operation within specifications for at least 17 ms. Conversely, PWR_OK should be de-asserted to a low state, 0V, when any of the +12V, 5V, or 3.3V output voltages fall below its under voltage threshold, or when mains power has been removed for a sufficiently long time, such that the power supply's operation cannot be guaranteed. The AC loss to PWR_OK minimum hold-up time is set at 16 ms, which is less than the hold-up time described in the paragraph above, but the ATX specification also states that the PWR_OK inactive to DC loss delay should be more than 1 ms. This means that the AC loss to PWR_OK hold-up time should always be lower than the PSU's overall hold-up time, which ensures that the power supply will never continue to send a power good signal while any of the +12V, 5V, and 3.3V rails are out of spec.

In the following screenshots, the blue line is the mains signal and the green line is the "Power Good" signal, and the yellow line represents the +12V rail.







Hold-up time is over 20 ms, and the power ok signal is accurate. While the delay is just a hair's breath away from 1 ms, we will give the unit a pass here since we tested with the worst scenario in mind.

Inrush Current

Inrush current or switch-on surge refers to the maximum, instantaneous input current drawn by an electrical device when it is first turned on. Because of the charging current of the APFC capacitor(s), PSUs produce a lot of inrush current right as they are turned on. A lot of inrush current can cause the tripping of circuit breakers and fuses and may also damage switches, relays, and bridge rectifiers; as a result, the lower a PSU's inrush current right as it is turned on, the better.



Inrush current is in line with the high-end competition from Seasonic, though a value below 50 A would have been ideal.

Load Regulation and Efficiency Measurements

The first set of tests revealed the stability of the voltage rails and the ACP-650FP7's efficiency. The applied load was equal to (approximately) 10%-110% of the maximum load the PSU can handle, in 10% steps.

We conducted two additional tests. In the first test, we stressed the two minor rails (5V and 3.3V) with a high load while the load at +12V was only 0.10 A. This test reveals whether the PSU is Haswell ready or not. In the second test, we dialed the maximum load the +12V rail could handle while the load on the minor rails is minimal.

Load Regulation & Efficiency Testing Data Aerocool ACP-650FP7
Test12 V5 V3.3 V5VSBPower
(DC/AC)
EfficiencyFan SpeedFan NoiseTemp
(In/Out)
PF/AC
Volts
10% Load3.548A1.975A1.960A0.991A64.762W89.055%0 RPM<6.0 dB(A) 48.48°C0.775
12.170V5.065V3.361V5.036V72.721W 40.71°C230.32V
20% Load8.130A2.960A2.945A1.191A129.758W92.831%0 RPM<6.0 dB(A) 48.15°C0.894
12.163V5.063V3.359V5.033V139.779W 40.74°C230.32V
30% Load13.055A3.457A3.454A1.389A194.827W93.834%0 RPM<6.0 dB(A) 48.93°C0.936
12.161V5.061V3.355V5.026V207.630W 41.20°C230.33V
40% Load17.985A3.953A3.935A1.591A259.747W93.644%395 RPM6.5 dB(A) 42.09°C0.952
12.153V5.060V3.351V5.020V277.376W 46.54°C230.33V
50% Load22.586A4.947A4.928A1.792A324.769W93.474%395 RPM6.5 dB(A) 42.37°C0.964
12.143V5.059V3.347V5.015V347.442W 46.48°C230.33V
60% Load27.194A5.932A5.919A1.997A389.706W93.239%395 RPM6.5 dB(A) 42.59°C0.970
12.132V5.057V3.343V5.009V417.966W 46.82°C230.34V
70% Load31.801A6.929A6.915A2.195A454.645W92.851%395 RPM6.5 dB(A) 43.31°C0.972
12.124V5.054V3.339V5.003V489.649W 47.89°C230.33V
80% Load36.419A7.916A7.911A2.401A519.594W92.329%395 RPM6.5 dB(A) 44.00°C0.975
12.115V5.052V3.336V4.996V562.765W 48.77°C230.35V
90% Load41.474A8.421A8.432A2.401A584.706W91.689%1025 RPM27.8 dB(A) 44.53°C0.979
12.106V5.050V3.332V4.998V637.704W 49.09°C230.33V
100% Load46.284A8.919A8.923A3.011A649.562W91.213%1025 RPM27.8 dB(A) 45.32°C0.981
12.096V5.049V3.328V4.976V712.141W 49.86°C230.33V
110% Load51.686A8.921A8.933A3.016A714.500W90.759%1025 RPM27.8 dB(A) 46.34°C0.982
12.088V5.047V3.324V4.974V787.249W 51.13°C230.35V
Crossload 10.098A14.025A14.005A0.003A119.173W86.713%395 RPM6.5 dB(A) 44.24°C0.892
12.154V5.053V3.363V5.115V137.434W 48.31°C230.33V
Crossload 253.967A1.004A1.003A1.001A666.655W91.730%1025 RPM27.8 dB(A) 45.37°C0.981
12.104V5.053V3.327V5.023V726.760W 49.96°C230.36V
Load regulation at +12V is tight, losing only to the high-end Seasonic platforms. The same applies to the other rails. The ACP-650FP7 has very good load regulation throughout, and its efficiency is quite high. Its noise output is also very low since its semi-passive mode lasts until the 30% load tests and the fan only spins at very low speeds afterward, making it equivalently quiet. Output noise is still below 28 dBA even with the fan operating at higher speeds, which is the case in our 90% tests and above. This is a very quiet PSU under all conditions. The ACP-650FP7 also didn't break a sweat in our full and overload tests, which were both run at 45-46°C for a prolonged period of time.
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