Saturday, October 3rd 2026

Modder Solders Dual 8-Pin Board to RTX 5090's 16-Pin Header, Wires Stay Below 40°C

Melting 16-pin connectors keep making headlines, and some RTX 5090 owners have started taking the protection of their expensive cards into their own hands. Reddit user DallasGrave has modified an MSI GeForce RTX 5090 with two extra 8-pin PCIe power inputs that work alongside the card's original 16-pin connector. According to their post on r/pcmasterrace, a small pickup PCB is soldered to the contacts of the 16-pin header, and that board feeds a second PCB carrying the two 8-pin sockets. The card then runs on three cables in total. DallasGrave says each conductor now carries roughly 3 A, and that the wires never crossed 40°C during a 48-hour run at 550 W, even at the joint. More test data is apparently on the way, so for now these are the modder's own numbers.

The 12V-2x6 revision was supposed to fix the melting power connector issues. In early 2025, NVIDIA said the 16-pin melting issues were over, pointing to the updated connector on the RTX 50-series. However, the first melted RTX 5090 Founders Edition was reported shortly after, in that case with a third-party cable. Since then, several RTX 5090 power connectors have reportedly melted, including one with an undervolt and a -100 W power limit. Moreover, last month Hardware Unboxed watched its RTX 5090 power cable reach 175°C with a single wire pulling around 22 A.
Modders have had to jump in with fixes of their own, since off-the-shelf solutions have had a mixed record so far. ASUS introduced the ROG Equalizer cable to spread current more evenly, yet a photo of a burned one later surfaced online. ASRock's TempGuard also reportedly failed to stop a PSU-side meltdown on an RTX PRO 6000 rig. This new mod is clever, though soldering onto a card this expensive is probably best left to experienced hands. It's also a milder approach than what Brazilian channel TecLab did recently, first soldering power wires straight to the PCB and later running an RTX 5090 on three 8-pin connectors. Here, the 16-pin connector stays in use and simply carries less of the load.
Source: Reddit
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86 Comments on Modder Solders Dual 8-Pin Board to RTX 5090's 16-Pin Header, Wires Stay Below 40°C

#1
lexluthermiester
This is an interesting solution. Perhaps custom units are on the way?
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#2
erocker
*
Amazing Nvidia doesn't understand wire gauges.
Posted on Reply
#3
lexluthermiester
erockerAmazing Nvidia doesn't understand wire gauges.
Let's be honest, the engineers very likely do, but the nitwit execs over-rule them. Corporate reckless incompetence shining like a polished turd for all to see.
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#5
MHD34567
this guy will have troubles...
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#6
lexluthermiester
MHD34567this guy will have troubles...
What kind of "troubles" and why?
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#7
A Computer Guy
erockerAmazing Nvidia doesn't understand wire gauges.
But it's not the wire that's the problem right, it's the pins being too small and poor contact situations that are too easy to encounter I thought?
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#8
Wirko
lexluthermiesterWhat kind of "troubles" and why?
A cease and desist letter. If AIBs are not allowed to use solutions like current sensing on each wire or 8-pin connectors, why would some random genius with a soldering iron be free to invent something better and share this forbidden knowledge with the general public?
Posted on Reply
#9
A Computer Guy
WirkoA cease and desist letter. If AIBs are not allowed to use solutions like current sensing on each wire or 8-pin connectors, why would some random genius with a soldering iron be free to invent something better and share this forbidden knowledge with the general public?
Nvidia is not Nintendo. I'd wager right to repair would ask Nvidia to hold its' beer.
Posted on Reply
#10
Crackong
So there are 12 wires carrying all the load...
More than 3x8pin already
ofc it is fine

Posted on Reply
#11
Let3r
I’ve been waiting for someone to do this!
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#12
A Computer Guy
CrackongSo there are 12 wires carrying all the load...
More than 3x8pin already
ofc it is fine

With so many more connections and reduced amps per connection it probably also helps a lot in terms of thermal cycle wear and tear for each contact.
Posted on Reply
#13
demirael
A Computer GuyBut it's not the wire that's the problem right, it's the pins being too small and poor contact situations that are too easy to encounter I thought?
It's the wire gauge too, the thinner the wire the more the wire heats at any given current draw. Which is why 8-pin PCIe connectors are so much better. Sure, they take up more space, but 1) the connectors are stupidly overbuilt for the power rating, and 2) you can just add them as needed in the design phase.

Part of the issue is that Nvidia just connects all 12V pins together, and all ground together, so they have no idea what's going on at the pin level. The 12V pins are rated for 9.5A each, but one could be drawing 50A and the card would have no way of knowing. The old school PCIe connectors have thicker wire, so they heat up less even in those cases.
Posted on Reply
#14
Hecate91
It has been impressive to see modders work out better solutions than Nvidia themselves. I'm curious how this works but I assume the 8 pins are feeding most of the current, or are acting as a sort of load balance so the fragile 16 pin connector can't overheat.
And I'm sure Nvidia engineers know this connector is an issue by now, the higher ups at Nvidia simply don't care.
It probably went something like-
Nvidia exces: How can we make this cheaper for higher profit margin?
Nvidia engineers: We can remove load balancing and shunt resistors but-
Nvidia execs: Great, we can make these new connectors cheap then
Nvidia engineers: But the conector will have a higher chance to melt at half of the rated load
Nvidia execs: We'll just blame it on the user and tell them they're plugging it in wrong, submit the 12v2x6 spec
Posted on Reply
#15
A Computer Guy
Hecate91It has been impressive to see modders work out better solutions than Nvidia themselves. I'm curious how this works but I assume the 8 pins are feeding most of the current, or are acting as a sort of load balance so the fragile 16 pin connector can't overheat.
And I'm sure Nvidia engineers know this connector is an issue by now, the higher ups at Nvidia simply doesn't care.
It probably went something like-
Nvidia exces: How can we make this cheaper for higher profit margin?
Nvidia engineers: We can remove load balancing and shunt resistors but-
Nvidia execs: Great, we can make these new connectors cheap then
Nvidia engineers: But the conector will have a higher chance to melt at half of the rated load
Nvidia execs: We'll just blame it on the user and tell them they're plugging it in wrong, submit the 12v2x6 spec
That's an optimistic point of view. I would have gone for a planned obsolescence theory in order to drive more sales.
Let3rI’ve been waiting for someone to do this!
I feel like it's only time before Thermal Grizzly catches on to this and is like - I can design and solder PCB connectors too! Then we start seeing some modded GPU's for sale with TG backed warranty like those delidded CPU's they sell.
Posted on Reply
#16
lexluthermiester
A Computer GuyBut it's not the wire that's the problem right, it's the pins being too small and poor contact situations that are too easy to encounter I thought?
That is part of the problem, but the wires get hot as well, so the wire gauge is at least involved in the problem. That's just a physics thing.
WirkoA cease and desist letter.
Modding is NOT unlawful and is, in fact, a protected practice. IF ASUS or anyone else sent them a C&D, their response could be a " Cram it up your backside! " and there would be nothing ASUS or anyone else could do about it.
A Computer GuyNvidia is not Nintendo. I'd wager right to repair would ask Nvidia to hold its' beer.
This too. Yuppers!
Posted on Reply
#17
Bigshrimp
I find it fascinating that this is the fix, in that it bypasses the whole badly engineered power connector. It makes sense on a technical basis, but a damning reality of how badly Ngreedia implemented the plug for high powered devices like the RTX 4090 and RTX 5090. It simply has too many smaller wires all close together without the proper engineered tolerances in the plug for when it reaches high enough sustained power throughput.
Posted on Reply
#18
lexluthermiester
BigshrimpI find it fascinating that this is the fix, in that it bypasses the whole badly engineered power connector. It makes sense on a technical basis, but a damning reality of how badly Ngreedia implemented the plug for high powered devices like the RTX 4090 and RTX 5090. It simply has too many smaller wires all close together without the proper engineered tolerances in the plug for when it reaches high enough sustained power throughput.
Exactly right. Well said.
Posted on Reply
#19
MHD34567
lexluthermiesterWhat kind of "troubles" and why?
he put not 1 but 2x8 pins connectors on an nvidia card and until now he didnt have issues...
it doesnt matter, if it really fixed the issue and if u have the money to buy an nvidia card why not paying an extra to a professional to fix it for good, we will see...
what is a 12 2x6 connector for ? for aesthetic/RGB ? personally i dont look at my PC when i use it and im sure if i did it would distract me
u know what cable management is ? just in case u wanna talk to me about air flow ? i could talk to u about zip ties too
Posted on Reply
#20
E-banatich
I’ll buy a 3D printer and do the same thing, too.
Posted on Reply
#21
user556
lexluthermiesterThat is part of the problem, but the wires get hot as well, so the wire gauge is at least involved in the problem. That's just a physics thing.
The wire cross-section is fine. The pins are heating the wires. This shows quite clearly in that the high temps are exclusively recorded at the ends where the plugs are. Never in the middle of the cables.

The problem is only at the plugs.
Posted on Reply
#22
lexluthermiester
user556The wire cross-section is fine.
Sadly that is not completely correct. The wire gauge is part of the problem because of how they're making the wires. They have to make them with a certain level of durability in mind which means the alloy used does not have the electrical load qualities needed for the work being required of them. They designed this connector for aesthetics instead proper load characteristics.
user556The pins are heating the wires.
There's likely some of that happening, but the wires themselves are heating up as well.
user556This shows quite clearly in that the high temps are exclusively recorded at the ends where the plugs are. Never in the middle of the cables.
Again, not exactly. Some of it is joint interface resistance, sure. But the natural impedance/resistance of the wires is a factor, a factor that would be greatly reduced with high gauge wires.
user556The problem is only at the plugs.
Sorry, no. The connector is part of the problem, yes. It's not all of the problem.
Posted on Reply
#23
freeagent
Erryone needs a Torrent :rockout:

Too bad they dont make em anymore
Posted on Reply
#24
lexluthermiester
freeagentErryone needs a Torrent :rockout:
?!? What's a "torrent"?
Posted on Reply
#25
Athena
The other guy already said that a 2 connector solution would be better, so this guy just implemented that

I'm still amazed that people would play around with these crazy expensive cards, since one small mistake, and it can go up in smoke

As for Nvidia, on their next release of 6090, I doubt they will do it this way, and I doubt there will be a spec change, since we would have heard about it by now, they are going to power gimp the cards
Posted on Reply
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